Average manufacturers run at 60% OEE — world-class performers reach 85%+. What's your gap worth?
Professional OEE ROI Calculator
Calculate your OEE improvement ROI using proven methodology aligned with ISO 22400-2 and JIPM international standards — trusted by manufacturers worldwide.
Professional OEE ROI Calculator
Aligned with ISO 22400-2 and JIPM international standards
* Calculations based on ISO 22400-2:2014 (Automation systems and integration — KPIs for manufacturing operations management) and JIPM TPM methodology. View calculation methodology
International Standards-Based Methodology
Our calculations implement ISO 22400-2 and JIPM standards — trusted by 10,000+ manufacturers globally
Standards Disclaimer: References to ISO, JIPM, ANSI, and other standards are for informational and educational purposes only. This calculator is not certified by these organizations. All calculations use publicly available industry methodologies.
ISO 22400-2:2014
International standard for manufacturing KPIs including OEE, TEEP, and availability metrics
JIPM TPM Standards
Japan Institute of Plant Maintenance methodology — proven by 10,000+ global implementations
Lean Six Sigma Integration
Data-driven continuous improvement and waste elimination methodology
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Academic & Industry Data Sources
Waste Reduction (15%)
- • Lean Manufacturing Principles (1990-2010)
- • Harvard Business School Case Studies (HBS 693-019)
- • Lean Enterprise Institute (2005-2020)
- • Sample: 1,000+ lean implementations
Labor Efficiency (30%)
- • Six Sigma Quality Methodology (1995-2005)
- • American Society for Quality Studies
- • McKinsey & Company Research (2018)
- • Sample: 500+ Six Sigma projects
Energy Savings (20%)
- • Industry 4.0 Smart Manufacturing Studies (2015-2022)
- • US Department of Energy Studies (2019)
- • International Energy Agency Report (2021)
- • Sample: 1,000+ global facilities
OEE Standards
- • ANSI/ISA-95 Manufacturing Standards
- • ISO 22400-2 Manufacturing KPIs
- • Society of Manufacturing Engineers
- • Global manufacturing benchmarks
Conservative Approach: All ratios use lower bounds of documented ranges to ensure realistic projections and reduce over-promising risks.
Source Attribution: All referenced organizations, research institutions, and standards bodies are cited for educational purposes only. We are not affiliated with, endorsed by, or certified by these organizations. Data represents publicly available industry benchmarks and research findings.
Important Disclaimers & Methodology Notes
Estimation Accuracy: Results are estimates based on industry-standard methodologies. Actual results may vary based on specific operational conditions, equipment types, product variations, and implementation quality.
International Standards: This calculator uses proven manufacturing improvement ratios aligned with ISO 22400-2 and JIPM TPM methodology — trusted by 10,000+ manufacturers globally. Results should be validated against your specific operational data.
Professional Consultation: While calculations follow industry standards (ANSI/ISA-95, ISO 22400-2), we recommend professional consultation for major investment decisions. Individual facility assessments may reveal additional optimization opportunities.
Calculation Standards: All formulas comply with international manufacturing standards and include comprehensive error handling to prevent mathematical anomalies that could lead to misleading results.
Standards & Trademark Disclaimer: ISO, JIPM, ANSI, Harvard Business School, McKinsey & Company, and all other referenced organizations and standards are the property of their respective owners. References are made for informational purposes under fair use doctrine. No affiliation, endorsement, certification, or partnership is claimed or implied.
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