CONPROSYS IoT Edge Controller Series
Windows 10 IoT Enterprise-based industrial PC with integrated I/O expansion. Run SCADA software, AI/ML models, and custom applications while directly controlling sensors and actuators—all in a single compact DIN rail-mountable device.
Why Standard PCs Fail in Industrial Environments
Traditional consumer-grade PCs and servers weren't designed for the harsh realities of factory floors, remote sites, and mission-critical industrial applications.
Security Vulnerabilities
Legacy Windows systems running on factory PCs are vulnerable to ransomware, malware, and unauthorized access. Standard antivirus solutions struggle with industrial protocols and air-gapped networks.
Temperature & Environmental Limits
Consumer-grade PCs operate 0-40°C. Industrial environments require -20 to 60°C capability for outdoor installations, unheated warehouses, and machine-side mounting near heat sources.
Complex I/O Integration
Connecting sensors and actuators to standard PCs requires external I/O devices (USB DAQ, PCI cards, Ethernet I/O), custom drivers, and complex programming. Each device adds cost and failure points.
Lack of DIN Rail Mounting
Standard PCs require bulky enclosures, desktop/rack mounting, and dedicated space. Industrial control panels use 35mm DIN rail—forcing engineers to design custom mounting brackets or separate cabinets.
Network Segmentation Challenges
Industrial systems require network separation (office LAN, control LAN, WAN/internet). Standard PCs have 1-2 Ethernet ports—requiring external switches, routers, or managed network devices.
No Edge Computing Capability
Standard PCs lack frameworks for edge computing (local AI/ML inference, real-time data processing). Engineers must build custom solutions from scratch, increasing development time and maintenance burden.
These challenges significantly increase project complexity and total cost of ownership
The CONPROSYS IoT Edge Controller eliminates every single pain point with industrial-grade hardware, pre-installed security software, and integrated I/O expansion—all in a compact DIN rail form factor.
See How We Solve ThisIndustrial PC + I/O Control in One Device
The CONPROSYS IoT Edge Controller combines Windows 10 IoT Enterprise OS, Intel Quad-core CPU, 3× Gigabit LAN, and up to 8 stackable I/O modules—eliminating the need for separate PLCs, I/O devices, and network equipment.
McAfee Whitelist Security Pre-Installed
McAfee Application Control (formerly Solidcore) prevents ransomware, malware, and unauthorized software execution. Only approved applications can run—blocking unknown threats without traditional signature updates.
Extended -20 to 60°C Operating Range
Fanless design with industrial-grade components rated for -20 to 60°C (-4 to 140°F). Install outdoors (weather-protected), in unheated warehouses, or directly on machine panels without HVAC requirements.
Up to 8 I/O Modules Stackable (No Programming)
Stack up to 8 CONPROSYS I/O modules directly onto the controller—no external devices, no wiring harnesses, no separate power supplies. 24+ module types: digital, analog, relay, counter, serial, sensor. Access via simple API (C/C++, .NET, Python).
3Ă— Intel Gigabit LAN for Network Segmentation
Three independent Gigabit Ethernet ports (Intel I210IT controllers) enable native network separation without external routers or managed switches. LAN1: Office network, LAN2: Control network, LAN3: Internet/WAN.
35mm DIN Rail Mounting (Tool-Free Installation)
Compact 76mm(W) Ă— 94mm(D) Ă— 124.8mm(H) fanless enclosure snaps directly onto standard 35mm DIN rail. No screws, no custom brackets, no separate cabinet. Install vertically or horizontally in existing control panels.
Edgecross Platform for Edge Computing
Edgecross Basic Software (trial included) provides open edge computing framework. Download pre-built apps from App Store for predictive maintenance, quality inspection, energy monitoring, OEE calculation—no custom development required.
Complete Industrial IoT Solution with Minimal Integration
Eliminate separate PLCs, I/O devices, network equipment, and custom development. The CPS-BXC200 series delivers enterprise-grade security, industrial reliability, and edge computing capability—pre-configured and ready to deploy.
View All 8 Models8 Model Variants: Memory, Storage, OS Options
Choose from 8 CPS-BXC200 configurations with different memory (4GB/8GB ECC), storage (32GB/64GB pSLC or MLC), and software bundles (Windows 10 IoT + McAfee + Edgecross).
Base Models
No OS Pre-Installed
Hardware-only models for customers who want to install their own operating system (Linux, custom Windows builds, etc.). Full hardware support maintained.
Windows Models
Win 10 IoT Enterprise LTSB 2016
Pre-installed Windows 10 IoT Enterprise LTSB 2016 64bit (JP/EN/CN/KO languages) with optional McAfee Whitelist security and Edgecross edge computing platform. Ready to run SCADA, databases, AI/ML applications.
Storage Technology: pSLC vs MLC
CPS-BXC200 System Architecture Overview
Complete hardware and software architecture showing CPU, memory, storage, OS, network interfaces, I/O expansion, and external device integration
8 Core Features That Define the CPS-BXC200
From Windows 10 IoT Enterprise to Intel Quad-core performance, every feature is engineered for industrial reliability and edge computing capability.
Feature 1: Windows 10 IoT Enterprise OS
Pre-installed & Licensed
Windows 10 IoT Enterprise LTSB 2016 64bit with 4 language options (Japanese, English, Chinese, Korean). LTSB (Long-Term Servicing Branch) provides 10-year support lifecycle with security updates only—no forced feature updates or reboots.
Feature 2: Intel Atom x7-E3950 Quad-Core
Apollo Lake SoC
Intel Atom x7-E3950 Quad-core processor (Apollo Lake architecture) running at 1.6 GHz base / 2.0 GHz burst with 12W TDP. Fanless cooling capable with 2MB L2 cache and Intel HD Graphics 505 integrated.
Feature 3: 3Ă— Intel Gigabit LAN
Intel i211-AT Controllers
Three independent Intel i211-AT Gigabit Ethernet controllers (10/100/1000 Mbps) with RJ-45 connectors. Each port supports Wake-on-LAN, Auto-MDIX, Energy Efficient Ethernet (EEE), and Jumbo Frames (up to 9KB).
Network Configuration Diagram
See how to configure 3 independent LAN ports for Corporate IT, OT Control, and Cloud Gateway networks with complete network segmentation.
Feature 4: -20 to 60°C Operating Range
Extended Industrial Temperature
-20 to 60°C (-4 to 140°F) operating temperature range with fanless design. Industrial-grade components and passive cooling enable reliable operation in harsh environments without HVAC requirements.
Feature 5: Up to 8 I/O Modules Stackable
24+ Module Types Available
Stack up to 8 CONPROSYS I/O modules directly onto the controller via high-speed internal bus. 24VDC power supplied by controller (3.3A total capacity). Access I/O via simple API (C/C++, .NET, Python) with <1ms latency.
I/O Stack Architecture & Power Budget
Visualize how to stack up to 8 I/O modules with complete power budget calculations to ensure safe 24/7 operation.
Feature 6: McAfee Whitelist Security
Application Control (Model W10M02M03B)
McAfee Application Control (formerly Solidcore) provides whitelist-based security—only approved applications can run. Blocks unknown threats including zero-day exploits, ransomware, and unauthorized software without traditional signature updates.
Feature 7: Edgecross Edge Computing
Trial Included (Model W10M02M03B, JP Only)
Edgecross Basic Software provides open edge computing platform for industrial IoT. Download pre-built apps from Edgecross App Store for predictive maintenance, quality inspection, energy monitoring, and OEE calculation—no custom development required.
Feature 8: DIN Rail Mounting
35mm Standard Industrial Rail
Compact 76mm(W) × 94mm(D) × 124.8mm(H) fanless aluminum enclosure with quick-mount clips for 35mm DIN rail. Snap onto rail in seconds—no screws, no custom brackets, no separate cabinet required. Weighs only 1.1kg.
Ready to Explore All 8 Models?
Compare memory, storage, and software configurations to find the perfect CPS-BXC200 model for your industrial IoT application.
View Product Models & Specifications8 CPS-BXC200 Configurations
Choose from base models (no OS) or Windows 10 IoT Enterprise models with optional McAfee Whitelist and Edgecross platform. All models share identical hardware specifications.
CPS-BXC200-NA01P03
Base Model (No OS)
CPS-BXC200-W10M01P03
Windows 10 IoT Enterprise
CPS-BXC200-NA02P05
Base Model - High Memory
CPS-BXC200-W10M02P05
Windows - High Performance
CPS-BXC200-NA02M03
Base Model - MLC Storage
CPS-BXC200-W10M02M03B
Windows + McAfee + Edgecross
CPS-BXC200-W10M01P03A
Windows - Standard Config
CPS-BXC200-W10M02P05A
Windows - High Performance
Model Selection Guide
- You need to install custom Linux distributions
- You require specific OS configurations not available with Windows
- You're an OEM integrator with your own OS licensing
- You want maximum flexibility with OS choice
- You need to run SCADA software (Ignition, Aveva, etc.)
- You require Microsoft SQL Server or Access databases
- You want to run .NET, Python, or Node.js applications
- You need ready-to-deploy configuration with OS pre-installed
Available I/O Module Options
Stack up to 8 modules directly onto any CPS-BXC200 model (17 module types)
All CPS-BXC200 models support the same stackable I/O modules. Choose from 17 module types to match your application requirements. Modules connect via stack bus—no external wiring, separate power supplies, or programming required.
Digital I/O Modules
7 ModelsAnalog I/O Modules
4 ModelsCounter Module
1 ModelRelay Module
1 ModelTemperature Sensor Module
1 ModelSerial Communication Modules
4 ModelsStack bus provides 3.3A @ 24V (79.2W) total for all I/O modules. Typical 4-6 module configuration uses 0.5-1.5A, leaving plenty of headroom for expansion.
Same API as CONPROSYS PCI cards and USB units—port existing applications with zero code changes. Supports C/C++, .NET, Python, Node.js.
CPS-BXC200 Series Specifications
Detailed specifications common to all 8 models. CPU, memory, network, storage, environmental, and compliance data for engineering reference.
| CPU | Intel Atom Processor x7-E3950 (Quad-core, 1.6 GHz base / 2.0 GHz burst) |
| CPU Architecture | Apollo Lake SoC, 64-bit (x86-64), 14nm process |
| CPU Cache | 2MB L2 cache |
| TDP (Thermal Design Power) | 12W (enables fanless operation) |
| BIOS | AMI BIOS |
| Memory Type | 204-pin SO-DIMM, PC3-12800 (DDR3L-1600), ECC |
| Memory Capacity | 4GB ECC or 8GB ECC (model dependent) |
| Graphics Controller | Intel HD Graphics 505 (integrated in CPU) |
| Maximum Resolution | Analog RGB: 1,920Ă—1,200 @ 60Hz | DisplayPort: 3,840Ă—2,160 @ 60Hz (4K UHD) |
6 Real-World Applications
From predictive maintenance to SCADA servers, see how customers deploy CPS-BXC200 series in production environments worldwide.
Application 1: Edge AI for Predictive Maintenance
Manufacturing - Motor Condition Monitoring
20 motors in factory with vibration/temperature sensors. Need to predict motor failures 2-4 weeks in advance with <1 second latency from sensor reading to prediction.
- Sensors → 8× Analog Input Modules → CPS-BXC200-W10M02P05
- TensorFlow Lite inference on edge controller
- Local action: Trigger relay output to shut down motor if critical
- Cloud sync: Send predictions to Azure IoT Hub for retraining
- • Response time: <500ms (sensor → prediction → action)
- • High prediction accuracy with advance warning capability
- • Prevented multiple motor failures in first year
- • Rapid return on investment
Application 2: Vision Inspection System
Quality Control - Defect Detection
Inspect 100 products per minute on conveyor. Detect defects (scratches, dents, color variations). Cannot send images to cloud due to bandwidth limitations.
- USB 3.0 camera (5MP) → CPS-BXC200-W10M02P05A (8GB)
- Vision software: OpenCV + TensorFlow defect detection
- I/O control: Trigger relay to reject defective products
- Data logging: Save defect images to 64GB CFast card
- • Inspection speed: 100 products/min (600ms per product)
- • High detection accuracy exceeding human inspection capability
- • Low false reject rate suitable for quality-critical applications
- • Cost-effective alternative to dedicated vision systems
Application 3: Multi-Site SCADA Server
Water Treatment - Remote Monitoring
5 remote water treatment plants (unmanned). Need centralized SCADA monitoring. Each plant has 10-20 sensors/actuators. Minimize site visits for system maintenance.
- Per plant: 10-20 I/O modules → CPS-BXC200-W10M01P03
- SCADA software: CONPROSYS HMI System (CHS) on controller
- Remote access: VPN from headquarters to each plant
- Dashboard: Web browser access to CHS (no client software)
- • Rapid deployment time per site
- • Remote monitoring: 24/7 real-time from HQ
- • Significantly reduced site visit requirements
- • Cost-effective compared to traditional SCADA architecture
Application 4: Energy Monitoring System
Facility Management - Power Consumption
Monitor power consumption of 50 machines in factory. Need real-time alerts for abnormal consumption patterns. Generate monthly energy reports for management.
- 50× CT sensors → 8× Analog Input Modules → CPS-BXC200-W10M01P03
- Edge processing: Calculate real-time kWh consumption
- Local database: Microsoft SQL Server Express
- Cloud sync: Send daily summaries to Azure Blob Storage
- • Data logging: 1-second intervals for all 50 machines
- • Anomaly detection: Real-time alerts via email/SMS
- • Measurable energy savings after identifying waste patterns
- • Report generation: Automated monthly Excel reports
Application 5: High-Speed Data Logger
Pharmaceutical - FDA 21 CFR Part 11
Log temperature, pressure, humidity for pharmaceutical batch processes. FDA 21 CFR Part 11 compliance required (audit trails, e-signatures). Data retention: 7 years.
- Sensors → 4× Analog Input + 2× Digital Input → CPS-BXC200-W10M02M03B
- Security: McAfee Whitelist prevents unauthorized software
- Database: SQL Server with encrypted tables + audit log
- Backup: Daily automated backup to network storage
- • Logging rate: 100ms intervals (10 samples/sec per channel)
- • FDA compliance: Passed audit (audit trails + e-signatures)
- • Data integrity: Zero data loss in 2-year operation
- • System uptime: High uptime (only scheduled maintenance)
Application 6: IoT Gateway & Protocol Converter
Building Automation - BACnet to Modbus
Building management system (BACnet) needs to communicate with legacy HVAC controllers (Modbus RTU). 15 HVAC units spread across 3 floors. Real-time data required.
- LAN1: BACnet/IP (building management system)
- 3× RS-485 modules → Modbus RTU (HVAC controllers)
- CPS-BXC200-W10M01P03 runs Node.js protocol converter
- Web dashboard: Real-time HVAC status monitoring
- • Data latency: <100ms (BACnet ↔ Modbus)
- • Rapid integration compared to dedicated gateway solutions
- • Cost-effective alternative to commercial protocol gateways
- • Future-proof: Easily add protocols (MQTT, OPC UA)
Industries Deploying CPS-BXC200 Series
Ready to Implement Your IoT Solution?
Our technical team can help you design the optimal CPS-BXC200 configuration for your specific application. Contact us for engineering support.
Diagram 4: Edge AI Data Flow Architecture
Real-time edge processing with cloud synchronization for predictive maintenance
• AI Inference: <500ms response time
• Local Action: Digital output shuts down motor if critical fault
Encrypted
• Model Updates: Monthly retraining with fleet data (500+ motors)
• OTA Updates: Push updated TensorFlow Lite models to edge controllers
Installation & Configuration Guide
From unboxing to first boot in under 30 minutes. Tool-free DIN rail mounting, stackable I/O modules, and plug-and-play connectivity.
Diagram 5: Installation Sequence (DIN Rail + Stack Bus)
Complete step-by-step mounting and stacking procedure for CPS-BXC200 series
DIN Rail Mounting
What You Need:
- 35mm DIN rail (TS35 standard)
- CPS-BXC200 controller (main unit)
- I/O modules (optional, up to 8 units)
- No tools required (snap-on design)
Mounting Procedure:
- Ensure DIN rail is clean and properly secured to cabinet
- Hook top edge of controller onto DIN rail
- Press bottom edge until you hear a click
- Verify controller is firmly attached (pull test)
- Repeat for each I/O module (stack left-to-right)
Leave at least 50mm clearance above and below for ventilation (fanless passive cooling requires airflow). Leave 30mm on sides for cable routing and I/O connector access.
Power Connection
Power Specifications:
- Input voltage: 24VDC ±10% (21.6-26.4VDC)
- Controller only: 36W typical
- With 8 I/O modules: Up to 115.2W (36W + 79.2W stack bus)
- Recommended PSU: CPS-PWD-90AW24-01 (90W, 24VDC)
Wiring Steps:
- Turn OFF 24VDC power supply
- Connect +24V to terminal V+
- Connect GND (0V) to terminal V-
- Connect FG (frame ground) to terminal FG
- Verify polarity and tighten screws (0.5 Nm torque)
- Turn ON power supply and check LED indicator
Never connect AC voltage to DC terminals. Verify polarity before powering ON. Reverse polarity will damage the unit.
Calculate total power: 36W (controller) + 3.3A Ă— number of I/O modules Ă— 24V. Use 90W PSU for 1-6 modules, 120W PSU for 7-8 modules.
I/O Module Stacking (Optional)
Stack Bus Connection:
CONPROSYS I/O modules connect via stack bus (24VDC 3.3A power distribution + Ethernet communication). No external wiring needed between modules. Maximum 8 modules per controller.
Stacking Procedure:
- Mount controller on DIN rail (Step 1)
- Mount first I/O module directly to the left of controller
- Align stack bus connectors (gold pins on left side)
- Slide module until connectors mate (you will feel resistance)
- Press firmly until modules are flush (no gap)
- Repeat for additional modules (stack left-to-right)
- Maximum 8 modules total
Popular I/O Module Types:
- Analog Input: 4/8-channel, ±10V, 4-20mA, TC/RTD
- Analog Output: 2/4-channel, ±10V, 4-20mA
- Digital I/O: 8/16-channel, 24VDC sink/source, relay
- Serial: RS-232C, RS-422, RS-485 (2/4-port)
Stacked I/O modules are automatically detected by the controller at boot. No DIP switches or manual configuration needed. Use CONPROSYS I/O Library API to access module data (see Software Ecosystem section).
Network Configuration
3Ă— Gigabit LAN Ports:
CPS-BXC200 includes 3Ă— Intel I210IT Gigabit Ethernet ports (LAN1, LAN2, LAN3). Use multiple ports for network segmentation (office network + control network + internet) without external switches.
Configuration Example 1: Network Segmentation
Gateway: 192.168.1.1
For remote access, HMI
No gateway (isolated)
For PLC, sensors, I/O
For Azure IoT Hub, AWS
Configuration Example 2: High Availability (Link Aggregation)
2 Gbps combined bandwidth
Automatic failover if one cable disconnected
Failover if primary fails
When using 1000BASE-T Gigabit mode, maximum operating temperature is 55°C (vs 60°C with 100BASE-TX Fast Ethernet). If your environment exceeds 55°C, configure LAN ports to 100Mbps mode in BIOS or Windows Network Adapter settings.
Display Connection (Optional)
- • Up to 4K resolution (3840×2160 @ 60Hz)
- • Recommended for modern monitors
- • Intel HD Graphics 505 (12 execution units)
- • Up to 1920×1200 @ 60Hz (15-pin HD-SUB)
- • For legacy industrial monitors
- • Simultaneous dual monitor support
No monitor required for operation. Access controller via Remote Desktop (RDP) over network. Useful for rack-mounted installations or remote sites.
First Boot & Initial Setup
Boot Sequence:
- Power ON 24VDC supply (LED indicator should light up)
- BIOS POST screen appears (~5 seconds)
- Windows models: Windows 10 IoT Enterprise boots (~30 seconds)
- Base models (No OS): "No bootable device" message (expected)
- Login with default credentials (Windows models only)
Windows Models (Pre-installed OS)
- OS: Windows 10 IoT Enterprise LTSB 2016 64bit
- Default user:
Administrator - Default password:
contec - Language: Japanese (default), English/Chinese/Korean available
- First boot: Windows setup wizard (change password recommended)
Base Models (No OS Pre-installed)
- Boot device: None (install OS via USB or CFast)
- Supported OS: Custom Linux, Windows 10/11, Ubuntu
- Boot priority: USB → CFast → M.2 SSD (configurable in BIOS)
- Use case: OEM integration, custom embedded Linux
- BIOS access: Press Del key during POST screen
For Windows models, immediately change the default password (contec) after first login. Use strong password (8+ characters, mixed case, numbers, symbols) for security compliance (IEC 62443, FDA 21 CFR Part 11).
Installation Complete!
Your CPS-BXC200 controller is now installed and ready for configuration. Total setup time: 15-30 minutes depending on number of I/O modules.
Installation Troubleshooting
Quick solutions to common setup problems. If issue persists after trying these steps, contact CONTEC Technical Support for assistance.
Still Need Help?
If you cannot resolve the issue after trying these troubleshooting steps, our Technical Support team is ready to assist you.
Software Ecosystem & Development Tools
Windows 10 IoT Enterprise with 10-year support, CONPROSYS I/O Library for plug-and-play development, and Edgecross platform for edge computing apps.
Windows 10 IoT Enterprise LTSB 2016
Key Features:
- 10-year support lifecycle (2016-2026, no forced upgrades)
- No feature updates (only security patches, stable baseline)
- Multi-language support: Japanese, English, Chinese, Korean
- Full Windows compatibility (run any Win32/Win64 application)
- 64-bit architecture (support for >4GB RAM applications)
Why LTSB for Industrial:
Standard Windows 10 receives feature updates every 6 months (can break apps). LTSB (Long-Term Servicing Branch) stays stable for 10 years with security-only updates. Industrial devices need LTSB to avoid production downtime from unexpected OS changes.
CONPROSYS I/O Library (API)
Pre-installed software library for accessing stacked I/O modules. No device driver installation needed—automatic module detection and plug-and-play API access.
- • Native performance
- • Visual Studio compatible
- • Sample code included
- • Managed code
- • NuGet package
- • WPF/WinForms support
- • Script-based automation
- • REST API wrapper
- • IoT/edge AI integration
Code Example: Read Analog Input (C#)
using Contec.CpsIo;
// Automatic I/O module detection
var modules = CpsDevice.GetModules();
var analogModule = modules.FirstOrDefault(m => m.Type == ModuleType.AnalogInput);
// Read 8 channels in one call
float[] values = analogModule.ReadAnalog(channels: 0-7);
// Display results
for (int i = 0; i < values.Length; i++)
{
Console.WriteLine($"Channel {i}: {values[i]:F3} V");
}
// No cleanup needed - automatic resource management- • Automatic module detection (no manual configuration)
- • <1ms latency for I/O read/write operations
- • Thread-safe API (multi-threaded apps supported)
- • Sample projects for common scenarios (data logging, PID control)
- • API reference manual (PDF, 200+ pages)
- • Video tutorials (YouTube channel)
- • GitHub sample repository (50+ examples)
- • Email support (support@contec.com)
McAfee Whitelist Security (Application Control)
Pre-installed McAfee Application Control (formerly Solidcore) provides whitelist-based security—only approved applications can execute. Perfect for FDA 21 CFR Part 11, IEC 62443, and NERC CIP compliance.
How It Works:
- Learning Mode: System learns all legitimate executables (EXE, DLL, scripts) during initial setup (1-2 weeks typical)
- Whitelist Creation: Administrator approves learned files, creates whitelist policy
- Protection Mode: Only whitelisted files can execute. Any new/modified file is blocked
- Change Control: Temporary disable protection for software updates, then re-enable
Security Benefits:
- Ransomware protection: Malware cannot execute (not on whitelist)
- Zero-day exploits blocked: Unknown threats cannot run
- File integrity: Detects unauthorized file modifications
- Audit trail: Complete log of all execution attempts (allowed/blocked)
Keep McAfee in Learning Mode for 1-2 weeks during initial deployment. Run all legitimate applications (SCADA, HMI, custom apps) so they are learned. Once whitelist is finalized and switched to Protection Mode, adding new software requires temporarily disabling protection.
Edgecross Edge Computing Platform
Open edge computing framework developed by Edgecross Consortium (Mitsubishi Electric, Advantech, Oracle, etc.). Provides unified data model (OPC UA-based) and App Store ecosystem for edge AI, analytics, and connectivity.
Key Capabilities:
- Unified data model: OPC UA-based abstraction (access PLCs, I/O, sensors with one API)
- App Store: Pre-built apps for predictive maintenance, anomaly detection, OEE calculation
- Multi-vendor support: Works with Mitsubishi, Siemens, Rockwell PLCs
- Cloud connectors: Azure IoT Hub, AWS IoT Core, MQTT brokers
Example Apps Available:
Edgecross platform is currently Japanese language only (UI, documentation, App Store). If you need English/Chinese support, use CONPROSYS I/O Library API directly for custom development. Edgecross international version is planned for 2026.
Third-Party SCADA & HMI Integration
CPS-BXC200 supports industry-standard protocols. Integrate with popular SCADA/HMI platforms without custom drivers.
Need a lightweight web-based HMI? CONPROSYS HMI System runs on CPS-BXC200 (no additional server needed). Drag-and-drop designer, mobile-responsive dashboards, alarm management. Perfect for small-to-medium SCADA projects (1-100 tags). Contact us for CHS pricing and trial license.
Download Development Resources
Get API documentation, sample code (GitHub), video tutorials, and McAfee/Edgecross user guides.
Frequently Asked Questions
Answers to the most common technical questions about CPS-BXC200 series. Can't find your answer? Contact our technical support team.
1What's the difference between pSLC and MLC storage? Which should I choose?
Storage technology comparison and selection guide
What's the difference between pSLC and MLC storage? Which should I choose?
Storage technology comparison and selection guide
- • Endurance: 30,000+ P/E cycles
- • MTBF: Higher reliability
- • Use case: Critical applications, frequent writes
- • Examples: Data logger (1-second interval), SCADA with SQL database
- • Endurance: 3,000-10,000 P/E cycles
- • MTBF: Standard reliability
- • Use case: Read-mostly applications, edge computing
- • Examples: Vision inspection (image read), HMI display
Choose pSLC if you log data frequently (<10 second interval) or run database applications. Choose MLC if storage is mostly read-only (OS, applications, configuration files). For critical infrastructure (water, power), always use pSLC for maximum reliability.
2Can I use all 3 LAN ports simultaneously? How do I configure them?
Network configuration and multi-LAN setup
Can I use all 3 LAN ports simultaneously? How do I configure them?
Network configuration and multi-LAN setup
Yes, all 3 LAN ports can be used simultaneously with independent IP addresses. Each port appears as a separate network adapter in Windows.
- • LAN1: Office network (192.168.1.x) - for Remote Desktop, file sharing
- • LAN2: Control network (10.0.0.x) - isolated, for PLCs, sensors, I/O modules
- • LAN3: Internet/Cloud (DHCP) - for Azure IoT Hub, AWS, MQTT broker
- • LAN1 + LAN2: Bonded (802.3ad LACP) - 2 Gbps combined bandwidth, automatic failover
- • LAN3: Separate WAN connection or backup link
- • LAN1: Local plant network
- • LAN2: VPN tunnel to Plant A (10.1.0.0/24)
- • LAN3: VPN tunnel to Plant B (10.2.0.0/24)
Only one LAN port should have a default gateway configured. If multiple ports have gateways, Windows will use the one with the lowest metric (typically LAN1). For isolated control networks (LAN2), leave gateway field empty.
3How many I/O modules can I stack? What's the power budget?
I/O expansion limits and power calculation
How many I/O modules can I stack? What's the power budget?
I/O expansion limits and power calculation
- • Up to 8 modules per controller
- • Stack left-to-right from controller
- • Automatic detection (no DIP switches)
- • 24+ module types available
- • 24VDC × 3.3A total (79.2W)
- • Distributed across all modules
- • Most modules: 2-4W each
- • Relay modules: 5-8W each
- • 1-6 modules: Use 90W power supply (CPS-PWD-90AW24-01)
- • 7-8 modules: Use 120W power supply (CPS-PWD-120AW24-01)
- • Add 20% safety margin for inrush current
4Can I install my own OS on base models (no OS pre-installed)?
Custom OS installation and boot options
Can I install my own OS on base models (no OS pre-installed)?
Custom OS installation and boot options
Yes, base models (CPS-BXC200-M02M03A/M02M03B/M02M04A/M02M04B) have no OS pre-installed and are designed for custom OS installation. You have full control over the operating system.
- • Windows 10/11 (Home, Pro, Enterprise)
- • Ubuntu Linux (18.04, 20.04, 22.04)
- • Debian, CentOS, Fedora
- • Custom embedded Linux (Yocto, Buildroot)
- • Windows Server (for SCADA/database server)
- • USB boot: Create bootable USB drive, install from USB
- • CFast card: Pre-load OS on CFast card, insert, boot
- • Network boot: PXE boot for mass deployment
- • Cloning: Image one unit, clone to multiple units
USB → CFast → M.2 SSDPress Del key during POST screen to access BIOS and change boot order.
For custom Linux installations, you need CONPROSYS I/O Library drivers for I/O module access. Contact support@contec.com for Linux driver package (includes kernel modules for Ubuntu/Debian/CentOS). Windows drivers are included in CONPROSYS I/O Library installer.
5What's LTSB and why does it matter for industrial applications?
Understanding Windows LTSB vs standard Windows
What's LTSB and why does it matter for industrial applications?
Understanding Windows LTSB vs standard Windows
LTSB (Long-Term Servicing Branch) is a special edition of Windows 10 designed for industrial and mission-critical systems that require stability over new features.
- • Feature updates every 6 months (forced)
- • Can break industrial apps (driver conflicts)
- • Unpredictable downtime for updates
- • Includes consumer apps (Cortana, Xbox, Store)
- • Requires re-validation after each update
- • 10-year support (2016-2026, no forced upgrades)
- • Security-only updates (no feature changes)
- • Predictable maintenance (schedule updates yourself)
- • No consumer apps (clean industrial OS)
- • Validate once, deploy 10 years
A pharmaceutical company validated their batch control system with Standard Windows 10 (version 1809). Six months later, Windows forced update to version 1903, which broke the third-party data acquisition driver. Result: 3 days production downtime and $500K+ revenue loss. With LTSB, this would never happen—the OS stays stable for 10 years.
FDA 21 CFR Part 11, IEC 62443, and similar regulations require validated system configurations that cannot change unexpectedly. LTSB's 10-year stable baseline makes compliance validation simple—validate once, maintain validation for the entire product lifecycle.
6Is McAfee Whitelist included in all models? How does it work?
McAfee security availability and operation
Is McAfee Whitelist included in all models? How does it work?
McAfee security availability and operation
McAfee Application Control (Whitelist) is only included in Model CPS-BXC200-W10M02M03B (premium model with McAfee + Edgecross). Other models do not include McAfee and cannot add it later (hardware-locked license).
- • Ransomware (WannaCry, Ryuk, etc.)
- • Zero-day malware (unknown threats)
- • Unauthorized software installation
- • USB-based malware (autorun.exe)
- • Fileless attacks (PowerShell scripts)
- • IEC 62443-4-2: Software integrity
- • FDA 21 CFR Part 11: Change control
- • NERC CIP: Critical infrastructure
- • ISO 27001: Information security
To install new software or updates after enabling Protection Mode: (1) Temporarily disable McAfee Protection, (2) Install software, (3) Re-enable Protection Mode (new files auto-added to whitelist), (4) Test thoroughly. Document this process for audit compliance.
7Can I upgrade the memory (RAM) or storage (SSD) myself?
Hardware upgrade options and limitations
Can I upgrade the memory (RAM) or storage (SSD) myself?
Hardware upgrade options and limitations
- • Soldered DDR3L-1600 ECC memory
- • Cannot be upgraded after purchase
- • Choose 4GB or 8GB model at order time
- • Recommendation: If budget allows, choose 8GB for future-proofing (database, edge AI, multiple VMs)
- • Primary M.2 2242: Not user-replaceable (warranty void)
- • Expansion M.2 slot: Add 2nd M.2 SSD (bootable)
- • CFast slot: Add CFast card (up to 256GB, bootable)
- • USB 3.0: External SSD/HDD for bulk storage
Replacing the primary M.2 SSD (pre-installed) will void warranty. Use expansion M.2 slot or CFast slot for additional storage instead. If you need a larger primary SSD, order the correct configuration at purchase time.
8What temperature rating should I use with Gigabit Ethernet?
Temperature limits with 1000BASE-T vs 100BASE-TX
What temperature rating should I use with Gigabit Ethernet?
Temperature limits with 1000BASE-T vs 100BASE-TX
When using 1000BASE-T Gigabit Ethernet mode, maximum operating temperature is reduced to 55°C (instead of 60°C). This is due to higher power consumption and heat generation of Gigabit PHY chips.
- • Speed: 100 Mbps per port
- • Temperature range: -20 to 60°C (full range)
- • Power consumption: Lower
- • Use case: High-temperature environments (>55°C)
- • Speed: 1000 Mbps per port
- • Temperature range: -20 to 55°C (limited)
- • Power consumption: Higher
- • Use case: Standard industrial environments (≤55°C)
- Open Device Manager → Network Adapters
- Right-click Intel I210IT adapter → Properties
- Advanced tab → "Speed & Duplex" setting
- Select "100 Mbps Full Duplex" (force 100BASE-TX)
- Press Del during boot → Enter BIOS
- Advanced → Chipset Configuration
- Set "LAN Speed" to "100Mbps" (applies to all 3 ports)
If your application environment temperature stays below 55°C, use Gigabit mode (default, faster). If temperature can exceed 55°C (e.g., near furnaces, outdoor summer), configure to 100Mbps mode. For most factory floors with HVAC, 55°C limit is not a concern.
9How do I access the Edgecross App Store? Is it available in English?
Edgecross platform access and language support
How do I access the Edgecross App Store? Is it available in English?
Edgecross platform access and language support
Edgecross platform is currently Japanese language only. The App Store, documentation, and UI are all in Japanese. English/Chinese/Korean versions are planned for 2026 but not yet available.
Edgecross is only included in Model CPS-BXC200-W10M02M03B (premium model). Other models do not include Edgecross and cannot add it later.
- Model W10M02M03B comes with Edgecross pre-installed
- Open Edgecross Desktop icon
- Create account on Edgecross Consortium website (edgecross.org)
- Login to Edgecross App Store from desktop application
- Browse apps (free trial + paid apps available)
- Download and install apps (drag-and-drop installation)
If you need English/Chinese support for edge computing applications:
- • Use CONPROSYS I/O Library API directly (fully documented in English)
- • Develop custom edge applications using .NET, Python, Node.js
- • Integrate with cloud platforms: Azure IoT Hub (English), AWS IoT Core (English)
- • Use third-party edge frameworks: Node-RED (English), ThingsBoard (English)
Edgecross Consortium announced plans for English version in 2026. If you need Edgecross specifically, consider waiting for international release or working with Japanese-speaking integration partner. Contact us for latest Edgecross roadmap updates.
10What's the difference between CPS-BXC200 and traditional PLCs?
IoT Edge Controller vs PLC comparison
What's the difference between CPS-BXC200 and traditional PLCs?
IoT Edge Controller vs PLC comparison
CPS-BXC200 is an industrial PC with I/O expansion, not a PLC. Different use cases and capabilities.
| Feature | Traditional PLC | CPS-BXC200 IoT Edge Controller |
|---|---|---|
| Operating System | Proprietary RTOS (real-time OS) | Windows 10 IoT Enterprise / Custom Linux |
| Programming | Ladder Logic, Function Block | C/C++, C#, Python, Node.js, any Windows app |
| Processing Power | Limited (optimized for I/O scanning) | High (Intel Atom x7 quad-core, edge AI capable) |
| Deterministic Control | Yes (microsecond precision) | Soft real-time (millisecond precision) |
| Best Use Case | Machine control, safety systems | Data acquisition, edge computing, SCADA, vision |
| Display Output | Requires external HMI panel | Built-in DisplayPort + Analog RGB (4K capable) |
| Database Support | Limited (SQLite max) | Full (SQL Server, MySQL, PostgreSQL, MongoDB) |
| Edge AI / ML | Not supported | Yes (TensorFlow, PyTorch, OpenCV) |
| Cloud Integration | Requires gateway | Native (Azure, AWS, MQTT built-in) |
- • Safety-critical machine control (SIL 2/3)
- • Microsecond timing precision required
- • Ladder logic programming preferred
- • Motion control (servo, stepper)
- • Data logging, SCADA server
- • Edge AI, vision inspection
- • Complex algorithms, database apps
- • Cloud connectivity, IoT gateway
Many customers use PLC + CPS-BXC200 together: PLC handles real-time machine control (safety interlocks, motion), CPS-BXC200 handles data acquisition, edge AI, cloud connectivity, and HMI display. Both communicate via Modbus TCP, EtherNet/IP, or OPC UA.
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